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TECHNOLOGY

The technological policy of the plant is based on the principle of constant technological development and mastering of new products manufacturing. We believe that advanced technology is the key to the future success of our facilities. Our expansion and modernization plans are based on this premise.

 

 

 

 

 

  • Pipe Rolling Shop
  • Finishing Shop
  • API Certification

1. Pipe Rolling Shop


"Azerboru" OJSC plans to enhance its rolling mill capacity, and as such will prepare the technical concept of upgrading the existing mills. The projected capacity should be 250,000 Mt per annum.

We have finished reconstruction of Pipe Rolling Mill PRM – 250, which allowed us to start on commercial production of seamless pipes from 140 up to 219 mm. At the present time, reconstruction and modernization of Pipe Rolling Mill PRM – 140 is almost complete. Starting of PRA– 140 will enlarge the variety of pipe production from 60 up to 140 mm.

2. Finishing Shop


The finishing shop can process the following types of pipes:

  • Casing;
  • Tubing;
  • Drilling;
  • Line.

"Azerboru" OJSC can produce up to 3500-4000 tons of casing and tubing pipes, and also 8000 tons of line pipes per month under GOST standards at the moment.

Recently, the "Azerboru" OJSC Laboratory successfully passed accreditation in accordance with the National Systems of Certification (AZS). The certificate of conformity for casing, tubing and line pipes was received afterwards (which corresponds to GOST standard).

Control panels of pipe end and coupling threading machine “EMAG” (Germany) for casing pipes and also control system of pipe hydrostatic testing “ YAMASUI” ( Japan) were changed to last generation of SIEMENS (Germany) .

The modernization of Heat Treatment Line for the production of high steel grade Casing Pipes has been finished successfully. After testing of the Line, commercial exploitation is planned in June, 2007.

The modernization of Drilling Pipe Line of Company DEMAG ( Germany ) is planned to be completed by 2008.

3. API Certification

In order to bring the plant's capabilities up to API standards, “ DET-Al Metal DMCC” and OJSC “Azerboru” are undertaking the following actions:

  • Taking steps to assure involvement of highly qualified personnel to establish a state-of-the-art QA system
  • Equipping the plant with up-to-date machinery
  • Refurbishing and renovating its Soviet-era machinery with the help of local and international turnkey contractors

 

 
 
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SYSTEMS OF QUALITY



The commitment to quality is the key to success. Demand for our products is increasing. With the increase in production volumes, our focus is on continuing quality enhancements. This matter can not be underestimated. It is our policy to improve existing QC systems at all stages of production, along with bringing our QC systems to the highest level specifications in the global industry within the shortest possible time.

Cooperation with appropriate organizations has already started. Our aim is to keep all technical and human factors extremely well checked thus eliminating any deviations in quality. We are always open to review the quality issues. One of our priorities is to achieve the Quality Assurance System certification in accordance with ISO 9001 by the beginning of next year.

 
 
 
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